What You'll Learn
Aussie Conditions
Look, if your headlights look like they've been scrubbed with a brick, you aren't alone. This guide covers everything from basic oxidation removal to professional-grade ceramic coatings. I've been doing this for 15 years, so I'll show you how to get a factory finish without paying a dealer a fortune.
Why Our Headlights Die Young
The Detailing Shed Checklist
What You'll Need
While you're here...
Setting Up for Success
Clean the car
Give the whole front end a good wash. You don't want a grain of sand from the bumper getting caught in your sandpaper and carving a deep gouge in the lens.
Dry thoroughly
Tape won't stick to wet trim. Use a blower or a towel and make sure the gaps around the lights are bone dry.
Double-mask the edges
I always put two layers of tape on the paintwork around the light. If you slip with the sandpaper (and you probably will), that second layer is your insurance policy.
Cover the bonnet
Open the bonnet if you can, or chuck a sheet over it. The white runoff from sanding is basically liquid plastic and it's a pain to clean off once it dries.
Inspect the damage
Run your fingernail over the lens. If it feels rough, that's oxidation. If the cracks look like they are inside the plastic, that's 'crazing', usually caused by heat, and it might not come out completely.
The Step-by-Step Restoration
The First Cut (800 Grit)
Soak your paper for 10 mins. Spray the lens and start sanding in horizontal lines. You'll see yellow gunk coming off, that's the dead stuff. Keep going until the slurry turns white.
Wipe and Check
Dry the lens. It should look scary, completely frosted and opaque. If you still see yellow patches, you haven't sanded enough with the 800.
Switch Direction (1200 Grit)
Now sand vertically. By changing direction, you can see when you've removed all the horizontal scratches from the 800 grit. It's a pro trick that saves heaps of time.
Refine the Surface (1500 Grit)
Back to horizontal. Keep it wet! If the paper grabs, you need more lube. A customer once brought in a light they'd 'dry sanded', it looked like they'd used a cheese grater. Don't be that guy.
The Home Stretch (2000 Grit)
Sand vertically again. The plastic should start looking a bit more translucent now. It'll still be foggy, but 'smooth' foggy.
Final Sand (3000 Grit)
This is where the magic starts. Use plenty of water. Spend a good 5 minutes per light here. The better you do this, the easier the polishing will be.
Dry and Inspect
Wipe it dry and look at it from different angles with your torch. If you see any deep 'pigtail' scratches, you need to go back a step. (Trust me on this one, you don't want to see them after you've applied the coating).
Compound Stage
Put a few pea-sized drops of compound on your pad. If using a drill or DA, keep the speed medium. Keep the pad moving so you don't build up too much heat. Heat is the enemy of plastic.
Check Clarity
Wipe off the residue. The light should be about 90% clear now. If it's still a bit hazy, hit it with the compound again.
Fine Polish
Switch to a softer foam pad and a finishing polish. This removes the tiny 'haze' left by the compound. It should look like glass now.
The IPA Wipe
This is the most skipped step. Use Isopropyl Alcohol to wipe the lens. This removes the oils from the polish so your sealant can actually stick to the plastic. If you skip this, your coating will peel off like a bad sunburn.
Apply Protection
Apply your ceramic coating or UV sealer in a shaded area. Follow the product instructions to a T. Usually, it's a wipe-on, wait a minute, wipe-off deal.
Pro Tips from the Mobile Van
Watch Out
Keeping Them Crystal
Common Questions
Can I just use toothpaste?
Will this pass a rego inspection?
Why did my lights turn yellow again after a month?
Should I use a drill or do it by hand?
What if the fogginess is on the inside?
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